How to Set Up A profitable Flour Mill Plant
1. Introduction to Wheat Flour Mill Plant
A flour mill plant is a process industry to mill wheat and maida, sooji, and atta. The skin or bran is separated from the endosperm and sold as cattle feed.
2. Market of Wheat Flour
Since wheat is a staple food among all segments of the population, there is a constant demand in the consumer market for wheat products and the demand for these is always on the increase.
3. Packaging of Wheat Flour
Maida, Sooji and Atta are packed in 50kg bags. For the retail commercial market, 500 grams and 1 kilogram packaging are adopted.
4. Production capacity of Wheat Flour Mill Plant
Zhengzhou Double-Lion Grain Oil Machinery Co.,ltd has rich experience in designing and manufacturing wheat flour mill machine and wheat flour mill plants with capacity from 10T to 500 T per day(24 working hours)
The recovery of finished products will be equivalent to the raw material input.
The output of various fractions is termed as extraction percentages. A typical extraction comprises 60% refined flour or maida; 10% semolina or sooji; 7% resultant meal or atta and 13% bran.
5. Production Process of A whole Wheat Flour Plant
The milling of wheat is basically divided into two sections viz:- cleaning section and the milling section. The milling section comprises the chaff remover; destoner; scourer; washing machine; intensive dampener; and cockle separator. In the cleaning section, wheat is cleaned thoroughly before milling. Wheat is first passed through sieves to remove chaff and stalks. From the chaff separator it passes through a scouring machine wherein adhering dirt and mud and a part of the skin are removed. From the scourer, the wheat passes through the destoner and stones are completely separated from the grain. The grains are then fed into the washing machine where dust, husk and mud balls are removed. The washed wheat is sent through a dampened to raise the moisture content of the grain and then for conditioning. After conditioning for 36 hours, it is drawn for milling. The grain passes through a series of milling rolls comprising the break rolls, scratch rolls, and the polish rolls, purifiers, and plan sifters to get the desired fractions at the required percentages.
6. Quality Specifications
• The different product shall conform to the following specifications:
• Atta:- Moisture -13.5% maximum; Ash - 2% maximum; Acid insoluble ash - 0.18% maximum; Gluten - 6% minimum; Alcoholic acidity - 0.18% maximum; Rodent excreta and human hair - absent.
• Maida:- Moisture -13.5% maximum; Ash - 1% maximum; Acid insoluble ash - 0.10% maximum; Gluten - 7.5% minimum; Alcoholic acidity - 0.12% maximum; Rodent excreta and human hair - absent.
• Sooji:- Moisture -13.5% maximum; Ash - 1% maximum; Acid insoluble ash - 0.15% maximum; Gluten - 6.0% minimum; Alcoholic acidity - 0.18% maximum; Rodent excreta and human hair - absent.
7. Costing of machinery and equipment
a) Chaff separator
d) Washing machine
e) Intensive dampeners
f) Elevators and conveyors
g) Motors for above machines
h) Roller machine
k) Pneumatic elevation system with pipings
l) Bran finisher
m) Motor and accessories
n) Tool kit, weighing scales and accessories.
The Total Plant Costs can be from 20,000 USD to 450,000 USD.
We supply workshop and plant drawings according to your requirement, all the machines and plants price are competitive and affordable. Welcome your inquiry and tell us your need.
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How to Get in Touch with Zhengzhou Double lion Flour Mill Manufacturer
Email: [email protected]
Whatsapp: +8613849022317 (Sophia)
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Add:Lotus street NO.100,Hi-tech development zone, Zhengzhou, Henan, China.